Easiest Way To Cut Aluminum Sheet

If you re cutting a line in a sheet of aluminum you can skip the vice and cut your way down the sheet on a flat surface.

Easiest way to cut aluminum sheet.

Aluminum cutting take my word for it i have cut 100 s of sheets of aluminum diamond plate. You will really be surprised how well this cuts. While these methods result in controlled accurate cuts with limited. To cut straight lines use an electric saw.

Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip. Easy ways to cut sheet metal panels. Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move.

If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. Get a jigsaw i have a craftsman commercial that the blade goes back and forth as well as up and down i believe they call it oscilating or orbiting. Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. Then grip the saw with both hands and push the blade through the metal to cut it.

This weakens the aluminium and creates a fracture line. I have tried everything else this works circle b fab. Making accurate cuts on aluminum rods tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal check the label. Use wood as a backing piece to help push the chisel through the metal and prevent the chisel s tip from wearing.